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A390.0 Aluminum vs. S45000 Stainless Steel

A390.0 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A390.0 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110 to 140
280 to 410
Elastic (Young's, Tensile) Modulus, GPa 75
200
Elongation at Break, % 0.87 to 0.91
6.8 to 14
Fatigue Strength, MPa 70 to 100
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 190 to 290
980 to 1410
Tensile Strength: Yield (Proof), MPa 190 to 290
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 640
280
Maximum Temperature: Mechanical, °C 170
840
Melting Completion (Liquidus), °C 580
1440
Melting Onset (Solidus), °C 480
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 20
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 67
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.3
2.8
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 950
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 2.6
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 240 to 580
850 to 4400
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 19 to 30
35 to 50
Strength to Weight: Bending, points 27 to 36
28 to 36
Thermal Diffusivity, mm2/s 56
4.5
Thermal Shock Resistance, points 9.0 to 14
33 to 47

Alloy Composition

Aluminum (Al), % 75.3 to 79.6
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
14 to 16
Copper (Cu), % 4.0 to 5.0
1.3 to 1.8
Iron (Fe), % 0 to 0.5
72.1 to 79.3
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0