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A444.0 Aluminum vs. EN 1.1118 Cast Steel

A444.0 aluminum belongs to the aluminum alloys classification, while EN 1.1118 cast steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A444.0 aluminum and the bottom bar is EN 1.1118 cast steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 18
14 to 21
Fatigue Strength, MPa 37
320 to 400
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 160
700 to 750
Tensile Strength: Yield (Proof), MPa 66
460 to 630

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
51
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1110
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
97 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 31
550 to 1050
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 17
25 to 27
Strength to Weight: Bending, points 25
22 to 23
Thermal Diffusivity, mm2/s 68
14
Thermal Shock Resistance, points 7.3
22 to 24

Alloy Composition

Aluminum (Al), % 91.6 to 93.5
0
Carbon (C), % 0
0.2 to 0.25
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
97.3 to 98.3
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.1
1.5 to 1.8
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 6.5 to 7.5
0 to 0.6
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0