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A444.0 Aluminum vs. EN 1.4539 Stainless Steel

A444.0 aluminum belongs to the aluminum alloys classification, while EN 1.4539 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A444.0 aluminum and the bottom bar is EN 1.4539 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 18
38
Fatigue Strength, MPa 37
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 160
630
Tensile Strength: Yield (Proof), MPa 66
260

Thermal Properties

Latent Heat of Fusion, J/g 500
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 590
1390
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 160
12
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.6
8.1
Embodied Carbon, kg CO2/kg material 7.9
5.7
Embodied Energy, MJ/kg 150
78
Embodied Water, L/kg 1110
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
190
Resilience: Unit (Modulus of Resilience), kJ/m3 31
160
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 17
22
Strength to Weight: Bending, points 25
20
Thermal Diffusivity, mm2/s 68
3.2
Thermal Shock Resistance, points 7.3
14

Alloy Composition

Aluminum (Al), % 91.6 to 93.5
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
19 to 21
Copper (Cu), % 0 to 0.1
1.2 to 2.0
Iron (Fe), % 0 to 0.2
43.1 to 51.8
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0
24 to 26
Nitrogen (N), % 0
0 to 0.15
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 0.7
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0