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A444.0 Aluminum vs. S40930 Stainless Steel

A444.0 aluminum belongs to the aluminum alloys classification, while S40930 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A444.0 aluminum and the bottom bar is S40930 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 18
23
Fatigue Strength, MPa 37
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 160
430
Tensile Strength: Yield (Proof), MPa 66
190

Thermal Properties

Latent Heat of Fusion, J/g 500
270
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
25
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.9
2.3
Embodied Energy, MJ/kg 150
32
Embodied Water, L/kg 1110
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
80
Resilience: Unit (Modulus of Resilience), kJ/m3 31
94
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 17
16
Strength to Weight: Bending, points 25
16
Thermal Diffusivity, mm2/s 68
6.7
Thermal Shock Resistance, points 7.3
16

Alloy Composition

Aluminum (Al), % 91.6 to 93.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
84.7 to 89.4
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.080 to 0.75
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0.050 to 0.2
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0