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A535.0 Aluminum vs. 5454 Aluminum

Both A535.0 aluminum and 5454 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
69
Elongation at Break, % 9.0
2.3 to 18
Fatigue Strength, MPa 95
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Tensile Strength: Ultimate (UTS), MPa 250
230 to 350
Tensile Strength: Yield (Proof), MPa 120
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 620
650
Melting Onset (Solidus), °C 550
600
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 100
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
34
Electrical Conductivity: Equal Weight (Specific), % IACS 79
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 9.3
8.6
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 120
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 26
23 to 36
Strength to Weight: Bending, points 33
30 to 41
Thermal Diffusivity, mm2/s 42
55
Thermal Shock Resistance, points 11
10 to 16

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.2
0 to 0.4
Magnesium (Mg), % 6.5 to 7.5
2.4 to 3.0
Manganese (Mn), % 0.1 to 0.25
0.5 to 1.0
Silicon (Si), % 0 to 0.2
0 to 0.25
Titanium (Ti), % 0 to 0.25
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15