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A535.0 Aluminum vs. AISI 431 Stainless Steel

A535.0 aluminum belongs to the aluminum alloys classification, while AISI 431 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is AISI 431 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 9.0
15 to 17
Fatigue Strength, MPa 95
430 to 610
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Tensile Strength: Ultimate (UTS), MPa 250
890 to 1380
Tensile Strength: Yield (Proof), MPa 120
710 to 1040

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
850
Melting Completion (Liquidus), °C 620
1510
Melting Onset (Solidus), °C 550
1450
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
26
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 79
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 9.3
2.2
Embodied Energy, MJ/kg 160
31
Embodied Water, L/kg 1180
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
140 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 120
1270 to 2770
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 26
32 to 50
Strength to Weight: Bending, points 33
27 to 36
Thermal Diffusivity, mm2/s 42
7.0
Thermal Shock Resistance, points 11
28 to 43

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
78.2 to 83.8
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.0
Nickel (Ni), % 0
1.3 to 2.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0