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A535.0 Aluminum vs. ASTM A232 Spring Steel

A535.0 aluminum belongs to the aluminum alloys classification, while ASTM A232 spring steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is ASTM A232 spring steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
14
Fatigue Strength, MPa 95
1040
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Tensile Strength: Ultimate (UTS), MPa 250
1790
Tensile Strength: Yield (Proof), MPa 120
1610

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
52
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 79
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.3
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.3
2.0
Embodied Energy, MJ/kg 160
28
Embodied Water, L/kg 1180
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
250
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 26
64
Strength to Weight: Bending, points 33
42
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 11
53

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0.48 to 0.53
Chromium (Cr), % 0
0.8 to 1.1
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
96.8 to 97.7
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.7 to 0.9
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0.15 to 0.35
Sulfur (S), % 0
0 to 0.035
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.15 to 0.3
Residuals, % 0 to 0.15
0