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A535.0 Aluminum vs. ASTM Grade HD Steel

A535.0 aluminum belongs to the aluminum alloys classification, while ASTM grade HD steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is ASTM grade HD steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 9.0
9.1
Fatigue Strength, MPa 95
140
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
80
Tensile Strength: Ultimate (UTS), MPa 250
590
Tensile Strength: Yield (Proof), MPa 120
270

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 620
1410
Melting Onset (Solidus), °C 550
1370
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 79
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 9.3
3.1
Embodied Energy, MJ/kg 160
45
Embodied Water, L/kg 1180
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
44
Resilience: Unit (Modulus of Resilience), kJ/m3 120
180
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
26
Strength to Weight: Axial, points 26
21
Strength to Weight: Bending, points 33
20
Thermal Diffusivity, mm2/s 42
4.3
Thermal Shock Resistance, points 11
19

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.5
Chromium (Cr), % 0
26 to 30
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
58.4 to 70
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
4.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0