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A535.0 Aluminum vs. ASTM Grade HT Steel

A535.0 aluminum belongs to the aluminum alloys classification, while ASTM grade HT steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is ASTM grade HT steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
4.6
Fatigue Strength, MPa 95
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Tensile Strength: Ultimate (UTS), MPa 250
500
Tensile Strength: Yield (Proof), MPa 120
270

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Mechanical, °C 170
1010
Melting Completion (Liquidus), °C 620
1390
Melting Onset (Solidus), °C 550
1340
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
12
Thermal Expansion, µm/m-K 24
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 79
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 9.3
5.4
Embodied Energy, MJ/kg 160
76
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
19
Resilience: Unit (Modulus of Resilience), kJ/m3 120
180
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 26
18
Strength to Weight: Bending, points 33
18
Thermal Diffusivity, mm2/s 42
3.2
Thermal Shock Resistance, points 11
12

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0
15 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
38.2 to 51.7
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0