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A535.0 Aluminum vs. AWS E120C-K4

A535.0 aluminum belongs to the aluminum alloys classification, while AWS E120C-K4 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is AWS E120C-K4.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
17
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Tensile Strength: Ultimate (UTS), MPa 250
950
Tensile Strength: Yield (Proof), MPa 120
840

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
41
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
8.0
Electrical Conductivity: Equal Weight (Specific), % IACS 79
9.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.3
1.7
Embodied Energy, MJ/kg 160
23
Embodied Water, L/kg 1180
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
160
Resilience: Unit (Modulus of Resilience), kJ/m3 120
1880
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 26
34
Strength to Weight: Bending, points 33
27
Thermal Diffusivity, mm2/s 42
11
Thermal Shock Resistance, points 11
28

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
0.15 to 0.65
Copper (Cu), % 0 to 0.1
0 to 0.35
Iron (Fe), % 0 to 0.2
92.1 to 98.4
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.75 to 2.3
Molybdenum (Mo), % 0
0.25 to 0.65
Nickel (Ni), % 0
0.5 to 2.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.2
0 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.030
Residuals, % 0
0 to 0.5