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A535.0 Aluminum vs. AWS E80C-B8

A535.0 aluminum belongs to the aluminum alloys classification, while AWS E80C-B8 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is AWS E80C-B8.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
19
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
75
Tensile Strength: Ultimate (UTS), MPa 250
620
Tensile Strength: Yield (Proof), MPa 120
540

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
25
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
9.1
Electrical Conductivity: Equal Weight (Specific), % IACS 79
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.3
2.1
Embodied Energy, MJ/kg 160
28
Embodied Water, L/kg 1180
89

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
110
Resilience: Unit (Modulus of Resilience), kJ/m3 120
740
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 26
22
Strength to Weight: Bending, points 33
21
Thermal Diffusivity, mm2/s 42
6.9
Thermal Shock Resistance, points 11
17

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
8.0 to 10.5
Copper (Cu), % 0 to 0.1
0 to 0.35
Iron (Fe), % 0 to 0.2
85.5 to 90.6
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.4 to 1.0
Molybdenum (Mo), % 0
0.8 to 1.2
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.2
0.25 to 0.6
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.030
Residuals, % 0
0 to 0.5