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A535.0 Aluminum vs. AZ91E Magnesium

A535.0 aluminum belongs to the aluminum alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
46
Elongation at Break, % 9.0
2.5 to 6.2
Fatigue Strength, MPa 95
81 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
18
Tensile Strength: Ultimate (UTS), MPa 250
160 to 260
Tensile Strength: Yield (Proof), MPa 120
96 to 130

Thermal Properties

Latent Heat of Fusion, J/g 390
350
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 620
600
Melting Onset (Solidus), °C 550
500
Specific Heat Capacity, J/kg-K 910
990
Thermal Conductivity, W/m-K 100
84
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
10 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 79
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 9.3
22
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
3.4 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 120
100 to 190
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
69
Strength to Weight: Axial, points 26
25 to 42
Strength to Weight: Bending, points 33
37 to 53
Thermal Diffusivity, mm2/s 42
49
Thermal Shock Resistance, points 11
9.0 to 15

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
8.1 to 9.3
Copper (Cu), % 0 to 0.1
0 to 0.015
Iron (Fe), % 0 to 0.2
0 to 0.0050
Magnesium (Mg), % 6.5 to 7.5
88.8 to 91.3
Manganese (Mn), % 0.1 to 0.25
0.17 to 0.35
Nickel (Ni), % 0
0 to 0.0010
Silicon (Si), % 0 to 0.2
0 to 0.2
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3