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A535.0 Aluminum vs. Grade 300 Maraging Steel

A535.0 aluminum belongs to the aluminum alloys classification, while grade 300 maraging steel belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is grade 300 maraging steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
6.5 to 18
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 25
75
Tensile Strength: Ultimate (UTS), MPa 250
1030 to 2030
Tensile Strength: Yield (Proof), MPa 120
760 to 1990

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 620
1480
Melting Onset (Solidus), °C 550
1430
Specific Heat Capacity, J/kg-K 910
450
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.6
8.2
Embodied Carbon, kg CO2/kg material 9.3
5.1
Embodied Energy, MJ/kg 160
68
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
130 to 170
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 26
35 to 68
Strength to Weight: Bending, points 33
28 to 43
Thermal Shock Resistance, points 11
31 to 62

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0.050 to 0.15
Boron (B), % 0
0 to 0.0030
Calcium (Ca), % 0
0 to 0.050
Carbon (C), % 0
0 to 0.030
Cobalt (Co), % 0
8.5 to 9.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
65 to 68.4
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 0.1
Molybdenum (Mo), % 0
4.6 to 5.2
Nickel (Ni), % 0
18 to 19
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.2
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.25
0.5 to 0.8
Zirconium (Zr), % 0
0 to 0.020
Residuals, % 0 to 0.15
0