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A535.0 Aluminum vs. Solder Alloy 116

A535.0 aluminum belongs to the aluminum alloys classification, while solder alloy 116 belongs to the otherwise unclassified metals. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is solder alloy 116.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
26
Elongation at Break, % 9.0
18
Poisson's Ratio 0.33
0.42
Shear Modulus, GPa 25
9.3
Tensile Strength: Ultimate (UTS), MPa 250
34

Thermal Properties

Latent Heat of Fusion, J/g 390
34
Melting Completion (Liquidus), °C 620
260
Melting Onset (Solidus), °C 550
180
Specific Heat Capacity, J/kg-K 910
160
Thermal Conductivity, W/m-K 100
41
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
9.3
Electrical Conductivity: Equal Weight (Specific), % IACS 79
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
90
Density, g/cm3 2.6
10
Embodied Carbon, kg CO2/kg material 9.3
7.2
Embodied Energy, MJ/kg 160
120
Embodied Water, L/kg 1180
690

Common Calculations

Stiffness to Weight: Axial, points 14
1.5
Stiffness to Weight: Bending, points 51
9.8
Strength to Weight: Axial, points 26
0.94
Strength to Weight: Bending, points 33
2.3
Thermal Diffusivity, mm2/s 42
26
Thermal Shock Resistance, points 11
3.4

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0 to 0.0010
Antimony (Sb), % 0
0 to 0.5
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.25
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.1
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.2
0 to 0.020
Lead (Pb), % 0
68.4 to 70.5
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.2
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
29.5 to 30.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0
0 to 0.0010
Residuals, % 0 to 0.15
0