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A535.0 Aluminum vs. Solder Alloy 801

A535.0 aluminum belongs to the aluminum alloys classification, while solder alloy 801 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is solder alloy 801.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
53
Elongation at Break, % 9.0
33
Poisson's Ratio 0.33
0.35
Shear Modulus, GPa 25
20
Tensile Strength: Ultimate (UTS), MPa 250
55

Thermal Properties

Latent Heat of Fusion, J/g 390
64
Melting Completion (Liquidus), °C 620
200
Melting Onset (Solidus), °C 550
200
Specific Heat Capacity, J/kg-K 910
240
Thermal Conductivity, W/m-K 100
61
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
15
Electrical Conductivity: Equal Weight (Specific), % IACS 79
19

Otherwise Unclassified Properties

Density, g/cm3 2.6
7.2
Embodied Carbon, kg CO2/kg material 9.3
14
Embodied Energy, MJ/kg 160
240
Embodied Water, L/kg 1180
1140

Common Calculations

Stiffness to Weight: Axial, points 14
4.1
Stiffness to Weight: Bending, points 51
17
Strength to Weight: Axial, points 26
2.1
Strength to Weight: Bending, points 33
4.4
Thermal Diffusivity, mm2/s 42
36
Thermal Shock Resistance, points 11
3.3

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 0 to 0.1
0 to 0.050
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.2
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.2
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
89.9 to 91.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0
8.5 to 9.5
Residuals, % 0 to 0.15
0