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A535.0 Aluminum vs. Monel K-500

A535.0 aluminum belongs to the aluminum alloys classification, while Monel K-500 belongs to the nickel alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is Monel K-500.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
160
Elongation at Break, % 9.0
25 to 36
Fatigue Strength, MPa 95
260 to 560
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 25
61
Tensile Strength: Ultimate (UTS), MPa 250
640 to 1100
Tensile Strength: Yield (Proof), MPa 120
310 to 880

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
900
Melting Completion (Liquidus), °C 620
1350
Melting Onset (Solidus), °C 550
1320
Specific Heat Capacity, J/kg-K 910
440
Thermal Conductivity, W/m-K 100
18
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 79
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.6
8.7
Embodied Carbon, kg CO2/kg material 9.3
8.1
Embodied Energy, MJ/kg 160
120
Embodied Water, L/kg 1180
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
180 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 120
300 to 2420
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 51
21
Strength to Weight: Axial, points 26
21 to 35
Strength to Weight: Bending, points 33
19 to 27
Thermal Diffusivity, mm2/s 42
4.8
Thermal Shock Resistance, points 11
21 to 36

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
2.3 to 3.2
Carbon (C), % 0
0 to 0.18
Copper (Cu), % 0 to 0.1
27 to 33
Iron (Fe), % 0 to 0.2
0 to 2.0
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.5
Nickel (Ni), % 0
63 to 70.4
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.25
0.35 to 0.85
Residuals, % 0 to 0.15
0