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A535.0 Aluminum vs. SAE-AISI 1086 Steel

A535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1086 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is SAE-AISI 1086 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
11
Fatigue Strength, MPa 95
300 to 360
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Tensile Strength: Ultimate (UTS), MPa 250
760 to 870
Tensile Strength: Yield (Proof), MPa 120
480 to 580

Thermal Properties

Latent Heat of Fusion, J/g 390
240
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
50
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 79
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.3
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1180
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
79 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 120
610 to 890
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 26
27 to 31
Strength to Weight: Bending, points 33
24 to 26
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 11
26 to 30

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0.8 to 0.93
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
98.5 to 98.9
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.3 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0