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A535.0 Aluminum vs. SAE-AISI H24 Steel

A535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI H24 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is SAE-AISI H24 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
78
Tensile Strength: Ultimate (UTS), MPa 250
720 to 1990

Thermal Properties

Latent Heat of Fusion, J/g 390
240
Melting Completion (Liquidus), °C 620
1750
Melting Onset (Solidus), °C 550
1700
Specific Heat Capacity, J/kg-K 910
420
Thermal Conductivity, W/m-K 100
27
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.6
9.1
Embodied Carbon, kg CO2/kg material 9.3
6.1
Embodied Energy, MJ/kg 160
93
Embodied Water, L/kg 1180
78

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 51
22
Strength to Weight: Axial, points 26
22 to 61
Strength to Weight: Bending, points 33
20 to 39
Thermal Diffusivity, mm2/s 42
6.9
Thermal Shock Resistance, points 11
22 to 61

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0.42 to 0.53
Chromium (Cr), % 0
2.5 to 3.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.2
78 to 82.4
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.15 to 0.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0.15 to 0.4
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
14 to 16
Vanadium (V), % 0
0.4 to 0.6
Residuals, % 0 to 0.15
0