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A535.0 Aluminum vs. S15500 Stainless Steel

A535.0 aluminum belongs to the aluminum alloys classification, while S15500 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is S15500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
6.8 to 16
Fatigue Strength, MPa 95
350 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
75
Tensile Strength: Ultimate (UTS), MPa 250
890 to 1490
Tensile Strength: Yield (Proof), MPa 120
590 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
820
Melting Completion (Liquidus), °C 620
1430
Melting Onset (Solidus), °C 550
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 79
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.3
2.7
Embodied Energy, MJ/kg 160
39
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 120
890 to 4460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 26
32 to 53
Strength to Weight: Bending, points 33
26 to 37
Thermal Diffusivity, mm2/s 42
4.6
Thermal Shock Resistance, points 11
30 to 50

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
14 to 15.5
Copper (Cu), % 0 to 0.1
2.5 to 4.5
Iron (Fe), % 0 to 0.2
71.9 to 79.9
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.0
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0