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A535.0 Aluminum vs. S44700 Stainless Steel

A535.0 aluminum belongs to the aluminum alloys classification, while S44700 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is S44700 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
210
Elongation at Break, % 9.0
23
Fatigue Strength, MPa 95
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
82
Tensile Strength: Ultimate (UTS), MPa 250
600
Tensile Strength: Yield (Proof), MPa 120
450

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.3
3.6
Embodied Energy, MJ/kg 160
49
Embodied Water, L/kg 1180
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
120
Resilience: Unit (Modulus of Resilience), kJ/m3 120
480
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 26
21
Strength to Weight: Bending, points 33
20
Thermal Shock Resistance, points 11
19

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0 to 0.2
64.9 to 68.5
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0
0 to 0.15
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.2
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0