MakeItFrom.com
Menu (ESC)

A535.0 Aluminum vs. Zamak 3

A535.0 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 29 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
86
Elongation at Break, % 9.0
11
Fatigue Strength, MPa 95
48
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 25
33
Tensile Strength: Ultimate (UTS), MPa 250
280
Tensile Strength: Yield (Proof), MPa 120
210

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 620
390
Melting Onset (Solidus), °C 550
380
Specific Heat Capacity, J/kg-K 910
410
Thermal Conductivity, W/m-K 100
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
27
Electrical Conductivity: Equal Weight (Specific), % IACS 79
38

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
6.4
Embodied Carbon, kg CO2/kg material 9.3
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
28
Resilience: Unit (Modulus of Resilience), kJ/m3 120
260
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 26
12
Strength to Weight: Bending, points 33
15
Thermal Diffusivity, mm2/s 42
43
Thermal Shock Resistance, points 11
8.6

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.2
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 6.5 to 7.5
0.020 to 0.060
Manganese (Mn), % 0.1 to 0.25
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0
95.3 to 96.5
Residuals, % 0 to 0.15
0