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AISI 204 Stainless Steel vs. Monel 400

AISI 204 stainless steel belongs to the iron alloys classification, while Monel 400 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is Monel 400.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
160
Elongation at Break, % 23 to 39
20 to 40
Fatigue Strength, MPa 320 to 720
230 to 290
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
62
Shear Strength, MPa 500 to 700
370 to 490
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
540 to 780
Tensile Strength: Yield (Proof), MPa 380 to 1080
210 to 590

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Maximum Temperature: Mechanical, °C 850
1000
Melting Completion (Liquidus), °C 1410
1350
Melting Onset (Solidus), °C 1370
1300
Specific Heat Capacity, J/kg-K 480
430
Thermal Conductivity, W/m-K 15
23
Thermal Expansion, µm/m-K 17
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
50
Density, g/cm3 7.7
8.9
Embodied Carbon, kg CO2/kg material 2.4
7.9
Embodied Energy, MJ/kg 35
110
Embodied Water, L/kg 130
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
140 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
140 to 1080
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 25
21
Strength to Weight: Axial, points 27 to 40
17 to 25
Strength to Weight: Bending, points 24 to 31
17 to 21
Thermal Diffusivity, mm2/s 4.1
6.1
Thermal Shock Resistance, points 16 to 24
17 to 25

Alloy Composition

Carbon (C), % 0 to 0.030
0 to 0.3
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
28 to 34
Iron (Fe), % 69.6 to 76.4
0 to 2.5
Manganese (Mn), % 7.0 to 9.0
0 to 2.0
Nickel (Ni), % 1.5 to 3.0
63 to 72
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0 to 0.030
0 to 0.024

Comparable Variants