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AISI 204 Stainless Steel vs. SAE-AISI 1090 Steel

Both AISI 204 stainless steel and SAE-AISI 1090 steel are iron alloys. They have 74% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is SAE-AISI 1090 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 330
220 to 280
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 23 to 39
11
Fatigue Strength, MPa 320 to 720
320 to 380
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
72
Shear Strength, MPa 500 to 700
470 to 570
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
790 to 950
Tensile Strength: Yield (Proof), MPa 380 to 1080
520 to 610

Thermal Properties

Latent Heat of Fusion, J/g 280
240
Maximum Temperature: Mechanical, °C 850
400
Melting Completion (Liquidus), °C 1410
1450
Melting Onset (Solidus), °C 1370
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
50
Thermal Expansion, µm/m-K 17
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.4
1.4
Embodied Energy, MJ/kg 35
19
Embodied Water, L/kg 130
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
82 to 91
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
730 to 1000
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 27 to 40
28 to 34
Strength to Weight: Bending, points 24 to 31
24 to 27
Thermal Diffusivity, mm2/s 4.1
13
Thermal Shock Resistance, points 16 to 24
25 to 31

Alloy Composition

Carbon (C), % 0 to 0.030
0.85 to 1.0
Chromium (Cr), % 15 to 17
0
Iron (Fe), % 69.6 to 76.4
98 to 98.6
Manganese (Mn), % 7.0 to 9.0
0.6 to 0.9
Nickel (Ni), % 1.5 to 3.0
0
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0 to 0.050