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AISI 409 Stainless Steel vs. Grade 25 Titanium

AISI 409 stainless steel belongs to the iron alloys classification, while grade 25 titanium belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is grade 25 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
110
Elongation at Break, % 24
11
Fatigue Strength, MPa 140
550
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 75
40
Shear Strength, MPa 270
600
Tensile Strength: Ultimate (UTS), MPa 420
1000
Tensile Strength: Yield (Proof), MPa 200
940

Thermal Properties

Latent Heat of Fusion, J/g 270
410
Maximum Temperature: Mechanical, °C 710
340
Melting Completion (Liquidus), °C 1450
1610
Melting Onset (Solidus), °C 1400
1560
Specific Heat Capacity, J/kg-K 480
560
Thermal Conductivity, W/m-K 25
7.1
Thermal Expansion, µm/m-K 11
9.6

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
2.0

Otherwise Unclassified Properties

Density, g/cm3 7.7
4.5
Embodied Carbon, kg CO2/kg material 2.0
43
Embodied Energy, MJ/kg 28
700
Embodied Water, L/kg 94
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
110
Resilience: Unit (Modulus of Resilience), kJ/m3 100
4220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
35
Strength to Weight: Axial, points 15
62
Strength to Weight: Bending, points 16
50
Thermal Diffusivity, mm2/s 6.7
2.8
Thermal Shock Resistance, points 15
71

Alloy Composition

Aluminum (Al), % 0
5.5 to 6.8
Carbon (C), % 0 to 0.080
0 to 0.080
Chromium (Cr), % 10.5 to 11.7
0
Hydrogen (H), % 0
0 to 0.013
Iron (Fe), % 84.9 to 89.5
0 to 0.4
Manganese (Mn), % 0 to 1.0
0
Nickel (Ni), % 0 to 0.5
0.3 to 0.8
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Palladium (Pd), % 0
0.040 to 0.080
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0 to 0.75
86.7 to 90.6
Vanadium (V), % 0
3.5 to 4.5
Residuals, % 0
0 to 0.4