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AISI 416 Stainless Steel vs. 240.0 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while 240.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is 240.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 13 to 31
1.0
Fatigue Strength, MPa 230 to 340
140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 510 to 800
240
Tensile Strength: Yield (Proof), MPa 290 to 600
200

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 680
180
Melting Completion (Liquidus), °C 1530
600
Melting Onset (Solidus), °C 1480
520
Specific Heat Capacity, J/kg-K 480
860
Thermal Conductivity, W/m-K 30
96
Thermal Expansion, µm/m-K 9.9
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
23
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
65

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
12
Density, g/cm3 7.7
3.2
Embodied Carbon, kg CO2/kg material 1.9
8.7
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
2.2
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
280
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 25
43
Strength to Weight: Axial, points 18 to 29
20
Strength to Weight: Bending, points 18 to 25
26
Thermal Diffusivity, mm2/s 8.1
35
Thermal Shock Resistance, points 19 to 30
11

Alloy Composition

Aluminum (Al), % 0
81.7 to 86.9
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
7.0 to 9.0
Iron (Fe), % 83.2 to 87.9
0 to 0.5
Magnesium (Mg), % 0
5.5 to 6.5
Manganese (Mn), % 0 to 1.3
0.3 to 0.7
Nickel (Ni), % 0
0.3 to 0.7
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0.15 to 0.35
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15