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AISI 416 Stainless Steel vs. AISI 409 Stainless Steel

Both AISI 416 stainless steel and AISI 409 stainless steel are iron alloys. They have a very high 98% of their average alloy composition in common. There are 32 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is AISI 409 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 13 to 31
24
Fatigue Strength, MPa 230 to 340
140
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 76
75
Shear Strength, MPa 340 to 480
270
Tensile Strength: Ultimate (UTS), MPa 510 to 800
420
Tensile Strength: Yield (Proof), MPa 290 to 600
200

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Maximum Temperature: Corrosion, °C 390
450
Maximum Temperature: Mechanical, °C 680
710
Melting Completion (Liquidus), °C 1530
1450
Melting Onset (Solidus), °C 1480
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 30
25
Thermal Expansion, µm/m-K 9.9
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
6.5
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 1.9
2.0
Embodied Energy, MJ/kg 27
28
Embodied Water, L/kg 100
94

Common Calculations

PREN (Pitting Resistance) 13
11
Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
83
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 18 to 29
15
Strength to Weight: Bending, points 18 to 25
16
Thermal Diffusivity, mm2/s 8.1
6.7
Thermal Shock Resistance, points 19 to 30
15

Alloy Composition

Carbon (C), % 0 to 0.15
0 to 0.080
Chromium (Cr), % 12 to 14
10.5 to 11.7
Iron (Fe), % 83.2 to 87.9
84.9 to 89.5
Manganese (Mn), % 0 to 1.3
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.060
0 to 0.045
Silicon (Si), % 0 to 1.0
0 to 1.0
Sulfur (S), % 0.15 to 0.35
0 to 0.030
Titanium (Ti), % 0
0 to 0.75