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AISI 416 Stainless Steel vs. B390.0 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while B390.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is B390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
76
Elongation at Break, % 13 to 31
0.88
Fatigue Strength, MPa 230 to 340
170
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
29
Tensile Strength: Ultimate (UTS), MPa 510 to 800
320
Tensile Strength: Yield (Proof), MPa 290 to 600
250

Thermal Properties

Latent Heat of Fusion, J/g 270
640
Maximum Temperature: Mechanical, °C 680
170
Melting Completion (Liquidus), °C 1530
580
Melting Onset (Solidus), °C 1480
580
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 30
130
Thermal Expansion, µm/m-K 9.9
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
27
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
88

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
11
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 1.9
7.3
Embodied Energy, MJ/kg 27
130
Embodied Water, L/kg 100
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
410
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 18 to 29
32
Strength to Weight: Bending, points 18 to 25
38
Thermal Diffusivity, mm2/s 8.1
55
Thermal Shock Resistance, points 19 to 30
15

Alloy Composition

Aluminum (Al), % 0
72.7 to 79.6
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 83.2 to 87.9
0 to 1.3
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0 to 1.3
0 to 0.5
Nickel (Ni), % 0
0 to 0.1
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
16 to 18
Sulfur (S), % 0.15 to 0.35
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.2