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AISI 416 Stainless Steel vs. EN AC-46000 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while EN AC-46000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is EN AC-46000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230 to 320
91
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 13 to 31
1.0
Fatigue Strength, MPa 230 to 340
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
28
Tensile Strength: Ultimate (UTS), MPa 510 to 800
270
Tensile Strength: Yield (Proof), MPa 290 to 600
160

Thermal Properties

Latent Heat of Fusion, J/g 270
530
Maximum Temperature: Mechanical, °C 680
180
Melting Completion (Liquidus), °C 1530
620
Melting Onset (Solidus), °C 1480
530
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 30
100
Thermal Expansion, µm/m-K 9.9
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
26
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
82

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
10
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 1.9
7.6
Embodied Energy, MJ/kg 27
140
Embodied Water, L/kg 100
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 18 to 29
26
Strength to Weight: Bending, points 18 to 25
33
Thermal Diffusivity, mm2/s 8.1
42
Thermal Shock Resistance, points 19 to 30
12

Alloy Composition

Aluminum (Al), % 0
79.7 to 90
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0 to 0.15
Copper (Cu), % 0
2.0 to 4.0
Iron (Fe), % 83.2 to 87.9
0 to 1.3
Lead (Pb), % 0
0 to 0.35
Magnesium (Mg), % 0
0.050 to 0.55
Manganese (Mn), % 0 to 1.3
0 to 0.55
Nickel (Ni), % 0
0 to 0.55
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
8.0 to 11
Sulfur (S), % 0.15 to 0.35
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.2
Residuals, % 0
0 to 0.25