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AWS BNi-3 vs. 4032 Aluminum

AWS BNi-3 belongs to the nickel alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-3 and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170
73
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 66
28
Tensile Strength: Ultimate (UTS), MPa 430
390

Thermal Properties

Latent Heat of Fusion, J/g 350
570
Melting Completion (Liquidus), °C 1040
570
Melting Onset (Solidus), °C 980
530
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 10
19

Otherwise Unclassified Properties

Base Metal Price, % relative 60
10
Density, g/cm3 8.3
2.6
Embodied Carbon, kg CO2/kg material 9.9
7.8
Embodied Energy, MJ/kg 140
140
Embodied Water, L/kg 220
1030

Common Calculations

Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 22
53
Strength to Weight: Axial, points 14
41
Strength to Weight: Bending, points 15
45
Thermal Shock Resistance, points 17
20

Alloy Composition

Aluminum (Al), % 0 to 0.050
81.1 to 87.2
Boron (B), % 2.8 to 3.5
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 0
0 to 0.1
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0.5 to 1.3
Iron (Fe), % 0 to 0.5
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Nickel (Ni), % 90.1 to 93.3
0.5 to 1.3
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 4.0 to 5.0
11 to 13.5
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15