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AWS BNi-3 vs. 5754 Aluminum

AWS BNi-3 belongs to the nickel alloys classification, while 5754 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-3 and the bottom bar is 5754 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170
68
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 66
26
Tensile Strength: Ultimate (UTS), MPa 430
200 to 330

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Melting Completion (Liquidus), °C 1040
650
Melting Onset (Solidus), °C 980
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 10
24

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.3
2.7
Embodied Carbon, kg CO2/kg material 9.9
8.7
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 220
1180

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 14
21 to 34
Strength to Weight: Bending, points 15
28 to 39
Thermal Shock Resistance, points 17
8.9 to 14

Alloy Composition

Aluminum (Al), % 0 to 0.050
94.2 to 97.4
Boron (B), % 2.8 to 3.5
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 0
0 to 0.3
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 0 to 0.5
0 to 0.4
Magnesium (Mg), % 0
2.6 to 3.6
Manganese (Mn), % 0
0 to 0.5
Nickel (Ni), % 90.1 to 93.3
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 4.0 to 5.0
0 to 0.4
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15