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AWS BNi-5 vs. 1200 Aluminum

AWS BNi-5 belongs to the nickel alloys classification, while 1200 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5 and the bottom bar is 1200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 470
85 to 180

Thermal Properties

Latent Heat of Fusion, J/g 470
400
Melting Completion (Liquidus), °C 1140
660
Melting Onset (Solidus), °C 1080
650
Specific Heat Capacity, J/kg-K 510
900
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.0
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 8.9
8.2
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 260
1190

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 17
8.7 to 19
Strength to Weight: Bending, points 17
16 to 26
Thermal Shock Resistance, points 15
3.8 to 8.1

Alloy Composition

Aluminum (Al), % 0 to 0.050
99 to 100
Boron (B), % 0 to 0.030
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 18.5 to 19.5
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 0
0 to 1.0
Manganese (Mn), % 0
0 to 0.050
Nickel (Ni), % 69.1 to 71.8
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 9.8 to 10.5
0 to 1.0
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.050
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15