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AWS BNi-5 vs. 4032 Aluminum

AWS BNi-5 belongs to the nickel alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5 and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Tensile Strength: Ultimate (UTS), MPa 470
390

Thermal Properties

Latent Heat of Fusion, J/g 470
570
Melting Completion (Liquidus), °C 1140
570
Melting Onset (Solidus), °C 1080
530
Specific Heat Capacity, J/kg-K 510
900
Thermal Expansion, µm/m-K 12
19

Otherwise Unclassified Properties

Base Metal Price, % relative 55
10
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 8.9
7.8
Embodied Energy, MJ/kg 130
140
Embodied Water, L/kg 260
1030

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 17
41
Strength to Weight: Bending, points 17
45
Thermal Shock Resistance, points 15
20

Alloy Composition

Aluminum (Al), % 0 to 0.050
81.1 to 87.2
Boron (B), % 0 to 0.030
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 18.5 to 19.5
0 to 0.1
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0.5 to 1.3
Iron (Fe), % 0
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Nickel (Ni), % 69.1 to 71.8
0.5 to 1.3
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 9.8 to 10.5
11 to 13.5
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15