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AWS BNi-5 vs. 5026 Aluminum

AWS BNi-5 belongs to the nickel alloys classification, while 5026 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5 and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 470
260 to 320

Thermal Properties

Latent Heat of Fusion, J/g 470
400
Melting Completion (Liquidus), °C 1140
650
Melting Onset (Solidus), °C 1080
510
Specific Heat Capacity, J/kg-K 510
890
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 8.9
8.9
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 260
1150

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 17
26 to 32
Strength to Weight: Bending, points 17
33 to 37
Thermal Shock Resistance, points 15
11 to 14

Alloy Composition

Aluminum (Al), % 0 to 0.050
88.2 to 94.7
Boron (B), % 0 to 0.030
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 18.5 to 19.5
0 to 0.3
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0.1 to 0.8
Iron (Fe), % 0
0.2 to 1.0
Magnesium (Mg), % 0
3.9 to 4.9
Manganese (Mn), % 0
0.6 to 1.8
Nickel (Ni), % 69.1 to 71.8
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 9.8 to 10.5
0.55 to 1.4
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.2
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0 to 0.050
0 to 0.3
Residuals, % 0
0 to 0.15