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AWS BNi-5 vs. 520.0 Aluminum

AWS BNi-5 belongs to the nickel alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5 and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
66
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
25
Tensile Strength: Ultimate (UTS), MPa 470
330

Thermal Properties

Latent Heat of Fusion, J/g 470
390
Melting Completion (Liquidus), °C 1140
600
Melting Onset (Solidus), °C 1080
480
Specific Heat Capacity, J/kg-K 510
910
Thermal Expansion, µm/m-K 12
25

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 8.9
9.8
Embodied Energy, MJ/kg 130
160
Embodied Water, L/kg 260
1170

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 17
35
Strength to Weight: Bending, points 17
41
Thermal Shock Resistance, points 15
14

Alloy Composition

Aluminum (Al), % 0 to 0.050
87.9 to 90.5
Boron (B), % 0 to 0.030
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 18.5 to 19.5
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 0
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 69.1 to 71.8
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 9.8 to 10.5
0 to 0.25
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15