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AWS BNi-5 vs. 850.0 Aluminum

AWS BNi-5 belongs to the nickel alloys classification, while 850.0 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5 and the bottom bar is 850.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 470
140

Thermal Properties

Latent Heat of Fusion, J/g 470
380
Melting Completion (Liquidus), °C 1140
650
Melting Onset (Solidus), °C 1080
370
Specific Heat Capacity, J/kg-K 510
850
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
14
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 8.9
8.5
Embodied Energy, MJ/kg 130
160
Embodied Water, L/kg 260
1160

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 25
44
Strength to Weight: Axial, points 17
12
Strength to Weight: Bending, points 17
19
Thermal Shock Resistance, points 15
6.1

Alloy Composition

Aluminum (Al), % 0 to 0.050
88.3 to 93.1
Boron (B), % 0 to 0.030
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 18.5 to 19.5
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0.7 to 1.3
Iron (Fe), % 0
0 to 0.7
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 69.1 to 71.8
0.7 to 1.3
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 9.8 to 10.5
0 to 0.7
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0
5.5 to 7.0
Titanium (Ti), % 0 to 0.050
0 to 0.2
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.3