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AWS ENi-1 vs. 4145 Aluminum

AWS ENi-1 belongs to the nickel alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ENi-1 and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
73
Elongation at Break, % 22
2.2
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 69
28
Tensile Strength: Ultimate (UTS), MPa 470
120

Thermal Properties

Latent Heat of Fusion, J/g 310
540
Melting Completion (Liquidus), °C 1360
590
Melting Onset (Solidus), °C 1310
520
Specific Heat Capacity, J/kg-K 450
880
Thermal Conductivity, W/m-K 73
100
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
26
Electrical Conductivity: Equal Weight (Specific), % IACS 19
84

Otherwise Unclassified Properties

Base Metal Price, % relative 60
10
Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 11
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 230
1040

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 15
12
Strength to Weight: Bending, points 15
19
Thermal Diffusivity, mm2/s 19
42
Thermal Shock Resistance, points 17
5.5

Alloy Composition

Aluminum (Al), % 0 to 1.0
83 to 87.4
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.25
3.3 to 4.7
Iron (Fe), % 0 to 0.75
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0 to 0.75
0 to 0.15
Nickel (Ni), % 92 to 99
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 1.3
9.3 to 10.7
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 1.0 to 4.0
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15