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AWS ENi-1 vs. A535.0 Aluminum

AWS ENi-1 belongs to the nickel alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ENi-1 and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
67
Elongation at Break, % 22
9.0
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 69
25
Tensile Strength: Ultimate (UTS), MPa 470
250

Thermal Properties

Latent Heat of Fusion, J/g 310
390
Melting Completion (Liquidus), °C 1360
620
Melting Onset (Solidus), °C 1310
550
Specific Heat Capacity, J/kg-K 450
910
Thermal Conductivity, W/m-K 73
100
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
23
Electrical Conductivity: Equal Weight (Specific), % IACS 19
79

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.7
2.6
Embodied Carbon, kg CO2/kg material 11
9.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 230
1180

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 15
26
Strength to Weight: Bending, points 15
33
Thermal Diffusivity, mm2/s 19
42
Thermal Shock Resistance, points 17
11

Alloy Composition

Aluminum (Al), % 0 to 1.0
91.4 to 93.4
Carbon (C), % 0 to 0.1
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.75
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 0.75
0.1 to 0.25
Nickel (Ni), % 92 to 99
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 1.3
0 to 0.2
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 1.0 to 4.0
0 to 0.25
Residuals, % 0
0 to 0.15