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AWS ENi-1 vs. EN AC-42100 Aluminum

AWS ENi-1 belongs to the nickel alloys classification, while EN AC-42100 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ENi-1 and the bottom bar is EN AC-42100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 22
3.4 to 9.0
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 69
26
Tensile Strength: Ultimate (UTS), MPa 470
280 to 290

Thermal Properties

Latent Heat of Fusion, J/g 310
500
Melting Completion (Liquidus), °C 1360
610
Melting Onset (Solidus), °C 1310
600
Specific Heat Capacity, J/kg-K 450
910
Thermal Conductivity, W/m-K 73
150
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
41
Electrical Conductivity: Equal Weight (Specific), % IACS 19
140

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.7
2.6
Embodied Carbon, kg CO2/kg material 11
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1110

Common Calculations

Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 22
53
Strength to Weight: Axial, points 15
30 to 31
Strength to Weight: Bending, points 15
37 to 38
Thermal Diffusivity, mm2/s 19
66
Thermal Shock Resistance, points 17
13

Alloy Composition

Aluminum (Al), % 0 to 1.0
91.3 to 93.3
Carbon (C), % 0 to 0.1
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.75
0 to 0.19
Magnesium (Mg), % 0
0.25 to 0.45
Manganese (Mn), % 0 to 0.75
0 to 0.1
Nickel (Ni), % 92 to 99
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 1.3
6.5 to 7.5
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 1.0 to 4.0
0 to 0.25
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1