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AWS ER80S-B8 vs. 5019 Aluminum

AWS ER80S-B8 belongs to the iron alloys classification, while 5019 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-B8 and the bottom bar is 5019 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 19
2.2 to 18
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Tensile Strength: Ultimate (UTS), MPa 630
280 to 360
Tensile Strength: Yield (Proof), MPa 530
120 to 300

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
540
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 26
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.1
29
Electrical Conductivity: Equal Weight (Specific), % IACS 9.3
98

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.0
9.0
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 89
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
7.6 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 720
110 to 650
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 22
29 to 38
Strength to Weight: Bending, points 21
35 to 42
Thermal Diffusivity, mm2/s 6.9
52
Thermal Shock Resistance, points 17
13 to 16

Alloy Composition

Aluminum (Al), % 0
91.5 to 95.3
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 8.0 to 10.5
0 to 0.2
Copper (Cu), % 0 to 0.35
0 to 0.1
Iron (Fe), % 85.6 to 90.8
0 to 0.5
Magnesium (Mg), % 0
4.5 to 5.6
Manganese (Mn), % 0.4 to 0.7
0.1 to 0.6
Molybdenum (Mo), % 0.8 to 1.2
0
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15