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AWS ER80S-B8 vs. Sintered 6061 Aluminum

AWS ER80S-B8 belongs to the iron alloys classification, while sintered 6061 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-B8 and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 19
0.5 to 6.0
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
25
Tensile Strength: Ultimate (UTS), MPa 630
83 to 210
Tensile Strength: Yield (Proof), MPa 530
62 to 190

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
610
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 26
200
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.1
52
Electrical Conductivity: Equal Weight (Specific), % IACS 9.3
170

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.0
8.3
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 89
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
0.68 to 7.0
Resilience: Unit (Modulus of Resilience), kJ/m3 720
28 to 280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 22
8.6 to 21
Strength to Weight: Bending, points 21
16 to 29
Thermal Diffusivity, mm2/s 6.9
81
Thermal Shock Resistance, points 17
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 0
96 to 99.4
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 8.0 to 10.5
0
Copper (Cu), % 0 to 0.35
0 to 0.5
Iron (Fe), % 85.6 to 90.8
0
Magnesium (Mg), % 0
0.4 to 1.2
Manganese (Mn), % 0.4 to 0.7
0
Molybdenum (Mo), % 0.8 to 1.2
0
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0.2 to 0.8
Sulfur (S), % 0 to 0.025
0
Residuals, % 0
0 to 1.5