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AWS ERNi-1 vs. 6101 Aluminum

AWS ERNi-1 belongs to the nickel alloys classification, while 6101 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNi-1 and the bottom bar is 6101 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 22
10 to 25
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 69
26

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Melting Completion (Liquidus), °C 1360
650
Melting Onset (Solidus), °C 1310
620
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 73
220 to 230
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
57 to 60
Electrical Conductivity: Equal Weight (Specific), % IACS 19
190 to 200

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 11
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1190

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
50
Thermal Diffusivity, mm2/s 19
89 to 93

Alloy Composition

Aluminum (Al), % 0 to 1.5
97.6 to 99.4
Boron (B), % 0
0 to 0.060
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0
0 to 0.030
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 0
0.35 to 0.8
Manganese (Mn), % 0 to 1.0
0 to 0.030
Nickel (Ni), % 93 to 98
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.75
0.3 to 0.7
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.0 to 3.5
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1