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AWS ERNi-1 vs. AZ91E Magnesium

AWS ERNi-1 belongs to the nickel alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 24 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNi-1 and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
46
Elongation at Break, % 22
2.5 to 6.2
Poisson's Ratio 0.31
0.29
Shear Modulus, GPa 69
18
Tensile Strength: Ultimate (UTS), MPa 470
160 to 260

Thermal Properties

Latent Heat of Fusion, J/g 300
350
Melting Completion (Liquidus), °C 1360
600
Melting Onset (Solidus), °C 1310
500
Specific Heat Capacity, J/kg-K 450
990
Thermal Conductivity, W/m-K 73
84
Thermal Expansion, µm/m-K 11
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
10 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 19
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 60
12
Density, g/cm3 8.7
1.7
Embodied Carbon, kg CO2/kg material 11
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 230
990

Common Calculations

Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 22
69
Strength to Weight: Axial, points 15
25 to 42
Strength to Weight: Bending, points 15
37 to 53
Thermal Diffusivity, mm2/s 19
49
Thermal Shock Resistance, points 17
9.0 to 15

Alloy Composition

Aluminum (Al), % 0 to 1.5
8.1 to 9.3
Carbon (C), % 0 to 0.15
0
Copper (Cu), % 0 to 0.25
0 to 0.015
Iron (Fe), % 0 to 1.0
0 to 0.0050
Magnesium (Mg), % 0
88.8 to 91.3
Manganese (Mn), % 0 to 1.0
0.17 to 0.35
Nickel (Ni), % 93 to 98
0 to 0.0010
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.75
0 to 0.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.0 to 3.5
0
Zinc (Zn), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3