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AWS ERNi-1 vs. EN AC-45100 Aluminum

AWS ERNi-1 belongs to the nickel alloys classification, while EN AC-45100 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNi-1 and the bottom bar is EN AC-45100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
72
Elongation at Break, % 22
1.0 to 2.8
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 69
27
Tensile Strength: Ultimate (UTS), MPa 470
300 to 360

Thermal Properties

Latent Heat of Fusion, J/g 300
470
Melting Completion (Liquidus), °C 1360
630
Melting Onset (Solidus), °C 1310
550
Specific Heat Capacity, J/kg-K 450
890
Thermal Conductivity, W/m-K 73
140
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
30
Electrical Conductivity: Equal Weight (Specific), % IACS 19
95

Otherwise Unclassified Properties

Base Metal Price, % relative 60
10
Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 11
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1100

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
49
Strength to Weight: Axial, points 15
30 to 35
Strength to Weight: Bending, points 15
35 to 39
Thermal Diffusivity, mm2/s 19
54
Thermal Shock Resistance, points 17
14 to 16

Alloy Composition

Aluminum (Al), % 0 to 1.5
88 to 92.8
Carbon (C), % 0 to 0.15
0
Copper (Cu), % 0 to 0.25
2.6 to 3.6
Iron (Fe), % 0 to 1.0
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.15 to 0.45
Manganese (Mn), % 0 to 1.0
0 to 0.55
Nickel (Ni), % 93 to 98
0 to 0.1
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.75
4.5 to 6.0
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 2.0 to 3.5
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15