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AWS ERNi-1 vs. Sintered 6061 Aluminum

AWS ERNi-1 belongs to the nickel alloys classification, while sintered 6061 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNi-1 and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 22
0.5 to 6.0
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 69
25
Tensile Strength: Ultimate (UTS), MPa 470
83 to 210

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
610
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 73
200
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
52
Electrical Conductivity: Equal Weight (Specific), % IACS 19
170

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 11
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1180

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 15
8.6 to 21
Strength to Weight: Bending, points 15
16 to 29
Thermal Diffusivity, mm2/s 19
81
Thermal Shock Resistance, points 17
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 0 to 1.5
96 to 99.4
Carbon (C), % 0 to 0.15
0
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 1.0
0
Magnesium (Mg), % 0
0.4 to 1.2
Manganese (Mn), % 0 to 1.0
0
Nickel (Ni), % 93 to 98
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.75
0.2 to 0.8
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.0 to 3.5
0
Residuals, % 0
0 to 1.5