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AWS ERNiCrFe-11 vs. 4004 Aluminum

AWS ERNiCrFe-11 belongs to the nickel alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCrFe-11 and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 47
2.4
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 740
110

Thermal Properties

Latent Heat of Fusion, J/g 320
540
Melting Completion (Liquidus), °C 1360
600
Melting Onset (Solidus), °C 1310
560
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 11
130
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
33
Electrical Conductivity: Equal Weight (Specific), % IACS 1.6
120

Otherwise Unclassified Properties

Base Metal Price, % relative 49
9.5
Density, g/cm3 8.2
2.6
Embodied Carbon, kg CO2/kg material 8.0
8.0
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 280
1070

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 23
54
Strength to Weight: Axial, points 25
12
Strength to Weight: Bending, points 22
20
Thermal Diffusivity, mm2/s 2.9
58
Thermal Shock Resistance, points 20
5.1

Alloy Composition

Aluminum (Al), % 1.0 to 1.7
86 to 90
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 21 to 25
0
Copper (Cu), % 0 to 1.0
0 to 0.25
Iron (Fe), % 7.2 to 20
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 1.0
0 to 0.1
Nickel (Ni), % 58 to 63
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
9.0 to 10.5
Sulfur (S), % 0 to 0.015
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15