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AWS ERNiCrFe-11 vs. 5254 Aluminum

AWS ERNiCrFe-11 belongs to the nickel alloys classification, while 5254 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCrFe-11 and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 47
3.4 to 22
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 740
240 to 350

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 11
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
32
Electrical Conductivity: Equal Weight (Specific), % IACS 1.6
110

Otherwise Unclassified Properties

Base Metal Price, % relative 49
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.8
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 280
1180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 25
25 to 37
Strength to Weight: Bending, points 22
32 to 41
Thermal Diffusivity, mm2/s 2.9
52
Thermal Shock Resistance, points 20
10 to 16

Alloy Composition

Aluminum (Al), % 1.0 to 1.7
94.4 to 96.8
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 21 to 25
0.15 to 0.35
Copper (Cu), % 0 to 1.0
0 to 0.050
Iron (Fe), % 7.2 to 20
0 to 0.45
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0 to 1.0
0 to 0.010
Nickel (Ni), % 58 to 63
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.45
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15