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AZ91D Magnesium vs. AWS BNi-5

AZ91D magnesium belongs to the magnesium alloys classification, while AWS BNi-5 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (16, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is AWS BNi-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
72
Tensile Strength: Ultimate (UTS), MPa 160 to 220
470

Thermal Properties

Latent Heat of Fusion, J/g 350
470
Melting Completion (Liquidus), °C 600
1140
Melting Onset (Solidus), °C 490
1080
Specific Heat Capacity, J/kg-K 990
510
Thermal Expansion, µm/m-K 27
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
55
Density, g/cm3 1.7
7.7
Embodied Carbon, kg CO2/kg material 22
8.9
Embodied Energy, MJ/kg 160
130
Embodied Water, L/kg 990
260

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 26 to 34
17
Strength to Weight: Bending, points 38 to 46
17
Thermal Shock Resistance, points 9.5 to 13
15

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0 to 0.050
Boron (B), % 0
0 to 0.030
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.030
0
Iron (Fe), % 0 to 0.0050
0
Magnesium (Mg), % 88.7 to 91.2
0
Manganese (Mn), % 0.15 to 0.5
0
Nickel (Ni), % 0 to 0.0020
69.1 to 71.8
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.1
9.8 to 10.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0.35 to 1.0
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5