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AZ91E Magnesium vs. S44536 Stainless Steel

AZ91E magnesium belongs to the magnesium alloys classification, while S44536 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is S44536 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
170
Elastic (Young's, Tensile) Modulus, GPa 46
200
Elongation at Break, % 2.5 to 6.2
22
Fatigue Strength, MPa 81 to 85
190
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 18
78
Shear Strength, MPa 89 to 150
290
Tensile Strength: Ultimate (UTS), MPa 160 to 260
460
Tensile Strength: Yield (Proof), MPa 96 to 130
280

Thermal Properties

Latent Heat of Fusion, J/g 350
290
Maximum Temperature: Mechanical, °C 130
990
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 500
1390
Specific Heat Capacity, J/kg-K 990
480
Thermal Conductivity, W/m-K 84
21
Thermal Expansion, µm/m-K 27
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
13
Density, g/cm3 1.7
7.7
Embodied Carbon, kg CO2/kg material 22
2.8
Embodied Energy, MJ/kg 160
41
Embodied Water, L/kg 990
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
89
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
200
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 25 to 42
17
Strength to Weight: Bending, points 37 to 53
17
Thermal Diffusivity, mm2/s 49
5.6
Thermal Shock Resistance, points 9.0 to 15
16

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
20 to 23
Copper (Cu), % 0 to 0.015
0
Iron (Fe), % 0 to 0.0050
72.8 to 80
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0 to 1.0
Nickel (Ni), % 0 to 0.0010
0 to 0.5
Niobium (Nb), % 0
0.050 to 0.8
Nitrogen (N), % 0
0 to 0.015
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0 to 0.8
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0