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Annealed AISI 204 vs. Annealed SAE-AISI P4

Both annealed AISI 204 and annealed SAE-AISI P4 are iron alloys. Both are furnished in the annealed condition. They have 78% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 204 and the bottom bar is annealed SAE-AISI P4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210
120
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 39
21
Fatigue Strength, MPa 320
130
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
74
Shear Strength, MPa 500
240
Tensile Strength: Ultimate (UTS), MPa 730
390
Tensile Strength: Yield (Proof), MPa 380
190

Thermal Properties

Latent Heat of Fusion, J/g 280
260
Melting Completion (Liquidus), °C 1410
1460
Melting Onset (Solidus), °C 1370
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
41
Thermal Expansion, µm/m-K 17
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
8.1
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
9.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
4.4
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.4
1.8
Embodied Energy, MJ/kg 35
23
Embodied Water, L/kg 130
68

Common Calculations

PREN (Pitting Resistance) 20
7.0
Resilience: Ultimate (Unit Rupture Work), MJ/m3 240
67
Resilience: Unit (Modulus of Resilience), kJ/m3 360
94
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 27
14
Strength to Weight: Bending, points 24
15
Thermal Diffusivity, mm2/s 4.1
11
Thermal Shock Resistance, points 16
13

Alloy Composition

Carbon (C), % 0 to 0.030
0 to 0.12
Chromium (Cr), % 15 to 17
4.0 to 5.3
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 69.6 to 76.4
92.3 to 95.3
Manganese (Mn), % 7.0 to 9.0
0.2 to 0.6
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 1.5 to 3.0
0
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 1.0
0.1 to 0.4
Sulfur (S), % 0 to 0.030
0 to 0.030