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B390.0 Aluminum vs. S32654 Stainless Steel

B390.0 aluminum belongs to the aluminum alloys classification, while S32654 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B390.0 aluminum and the bottom bar is S32654 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
210
Elongation at Break, % 0.88
45
Fatigue Strength, MPa 170
450
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 29
82
Tensile Strength: Ultimate (UTS), MPa 320
850
Tensile Strength: Yield (Proof), MPa 250
490

Thermal Properties

Latent Heat of Fusion, J/g 640
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 580
1450
Melting Onset (Solidus), °C 580
1410
Specific Heat Capacity, J/kg-K 880
460
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 20
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 88
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
34
Density, g/cm3 2.8
8.0
Embodied Carbon, kg CO2/kg material 7.3
6.4
Embodied Energy, MJ/kg 130
87
Embodied Water, L/kg 940
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.6
330
Resilience: Unit (Modulus of Resilience), kJ/m3 410
570
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 32
29
Strength to Weight: Bending, points 38
25
Thermal Diffusivity, mm2/s 55
2.9
Thermal Shock Resistance, points 15
19

Alloy Composition

Aluminum (Al), % 72.7 to 79.6
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
24 to 25
Copper (Cu), % 4.0 to 5.0
0.3 to 0.6
Iron (Fe), % 0 to 1.3
38.3 to 45.3
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.5
2.0 to 4.0
Molybdenum (Mo), % 0
7.0 to 8.0
Nickel (Ni), % 0 to 0.1
21 to 23
Nitrogen (N), % 0
0.45 to 0.55
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 16 to 18
0 to 0.5
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.2
0